The manufacturing process of wooden mirror frame of Zhangzhou Tengte Living Co., Ltd. has 27 main processes, involving 5 production departments. The following is a detailed introduction to the manufacturing process:
Carpentry Department:
1. Carving material: Cutting the wood block into rectangular strips, round strips, and other different shapes.
2. Angle cutting: Cut off different angles of the side of the wood strip according to the need.
3. Stapling: Use glue, V-nails, or screws, stapled them into different shapes, and let the corners firmly and not cracked.
4. Board Piecing: Assemble boards of different widths and thicknesses into larger sizes.
5. One time filler: use putty to fill the groove left by the nail staple corner.
6. First time Polishing: Smooth the convex and convex points at the joints of the frame.
7. The first primer spraying: Sprayed the polished frame with a specific primer, making it rich in adhesion, to provide anti-corrosion function.
8. Secondary filler and polishing: Carefully check the grooves and traces of the entire wooden frame, filler and polish smooth, eliminate the cracks, gaps and other defects on the surface of the frame.
9. Secondary primer spraying : The secondary primer color may be different from the first primer, it depends on the products requirements.
10. Third times filling and polishing: The whole frame for the third time checking, fill and polish for the the local small groove.
Painting Department:
11. Third times primer spraying: Spray the polished frame with specific primer.
12. Top coat spraying: The top coat should have good color and brightness, aging resistance, moisture resistance, mildew resistance, safe and non-toxic, decorative and protective function, and improve the product life, different colors are suitable.
13. Foil: Squeeze glue on the wooden frame, and then stick gold or silver leaf or broken leaf.
14. Antique: old effect, so that the wooden frame has a sense of layers, a sense of history.
Carpentry Department:
15. Backplane engraving: The backplane is MDF, and the desired shape can be carved by the machine.
16. Edge cleaning: Manual cleaning and smoothing of the edges to make the back plate flat and smooth.
Glass Department:
17. Mirror cutting: The machine precisely cuts the mirror into various shapes.
18. Edge grinding: Machine and hand grinding to remove the edges of the mirror corner, and the hand will not scratch when holding.
19. Cleaning and drying: While cleaning the glass, dry the glass at the same time to make the mirror clean and bright.
20. Manual grinding of small glass: Special small glass needs to be polished manually to remove edges and corners.
Packaging Division:
21. Frame assembly: Install screws evenly to fix the backplane.
22. Mirror pasting: Squeeze the glass glue evenly on the backplane, so that the mirror is close to the back plate, then paste firmly, and the distance between the glass and the edge of the frame is even.
23. Screws and hooks locking: Install hooks according to the mold size. Generally, we will install 4 hooks. Customers can choose to hang the mirror horizontally or vertically according to their preferences.
24. Clean the mirror surface, label it, and pack it into bags: Use professional glass cleaner to scrub the glass without leaving any stains to ensure that the mirror surface is absolutely clean; affix a custom-made label on the back of the frame; wrap it in a plastic bag to avoid glass sticky dust during transportation.
25. Packing: 6 sides are protected with polycarbonate, plus a customized thickened carton to ensure that the mirror the customer received is in good condition.
26. Finished product inspection: After the production of a batch of orders is completed, the quality inspector selects products randomly for all-around inspection. as long as there are defects, all rework to the relevant departments to ensure that the products 100% qualified.
27. Drop test: After the packing is finished, make a drop test on it in all directions and without a dead angle. Only when the glass is intact, and the frame is not deformed can the test drop pass, and the product is considered qualified.
Post time: Jan-17-2023
